Fallstudien 01 September 2023

19 50 kg (2.2 kW) to 5 ton (7.2MW) motor/reducer/ventilator assemblies

Client expectation

Each year, out client, a ready-to-use cement, aggregates and concrete manufacturer, undertakes technical stoppages in order to maintain its ovens. Indeed, the cement manufacturer takes advantage of these 3-week stoppages to replace a large number of machines and thus overhaul the dismantled equipment. In order to be totally trouble-free with their running and restarting, he wished to work with a reliable partner who would:

take responsibility for the overall operation
know how to manage the electrical and mechanical parts of the drive system
provide a technical guarantee for operations allowing secure restarting
comply with the safety regulations

DV GROUP Solution

Satisfied with our expertise and our offer, our client chose to grant us the exclusivity of the replacement / overhauling of machines during its technical stoppages. This time, for our fourth collaboration, the experts from our electro-mechanical agency in Saint-Priest were mobilised for 3 weeks to process 19 machines (moto-reducers, moto-ventilators and motors) from 50 kg (2.2 kW) to 5 tons (7.2MW) and to keep to the deadline set by our client.

Work carried out

DV GROUP technical solution:

Disassembly/reassembly of 19 motor/reducer/ventilator assemblies

Site management
Implementation of safety regulations
Implementation of appropriate lifting means and transport
Electric cable dismantling / mechanical disassembly and reassembly
Swapping of couplings and hydraulic couplings
Laser alignment of direct drives and pully/belt systems
Machine trials
Site cleaning

Overhauling of 5 moto-ventilators and moto-reducers in the workshop

Monitoring of the electrical part (insulation, resistances, shock wave, index)
Monitoring of the mechanical part (bearing seats, joints, interlocking)
External and internal depollution via cleaning and steaming
Dynamic balancing of the turbines
Monitoring of reducers: lubrification, waterproofing, gearing
Changing of the bearings and SKF range joints
Anti-flash finish
Empty and loaded testing on the trial platform

Expertisen

Wir bieten Ihnen Lösungen in den Bereichen Engineering, Maintenance und Control, die mit der Kenntnis Ihrer Prozesse verbunden sind.

Unsere Expertisen

Engineering

Unsere Expertisen

Maintenance

Lamque non umbratis fallaciis res agebatur, sed qua palatium est extra muros, armatis omne circumdedit. ingressusque obscuro iam die, ablatis regiis indumentis Caesarem tunica texit et paludamento communi, eum post haec nihil passurum velut mandato principis iurandi crebritate confirmans.

Unsere Expertisen

Control

Fallstudien

19 50 kg (2.2 kW) to 5 ton (7.2MW) motor/reducer/ventilator assemblies

Client expectation

DV GROUP Solution

Work carried out

Wir bieten Ihnen Lösungen in den Bereichen Engineering, Maintenance und Control, die mit der Kenntnis Ihrer Prozesse verbunden sind.

Engineering

Maintenance

Control

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